CONSTRUCTION EQUIPMENT LUBRICATION
30-40-50 POINTS KIT
Investing in an automatic lubrication system can extend the life of your excavator and prevent unforeseen equipment breakdowns. The system greases every point while the excavator is in operation, maintaining a constant seal at the friction points creating a grease barrier to protect and prevent contaminants from entering the worn surfaces. No manual intervention is required to reach the lubrication points, allowing for increased operator safety. Save time and keep your employees safe with an automatic lubrication system that increases your equipment life and helps you avoid costly repairs.
GREASE LUBRICATION SYSTEM
Your mobile investment is significant, the equipment is large, and it operates in extreme and demanding conditions day in and day out. By using an automatic lubrication system, you can extend the life of your equipment and avoid unforeseen shutdowns. As the system operates, it greases every point of the equipment, creating a grease barrier that protects and prevents contaminants from entering the worn surfaces. Automatic lubrication increases the life of your equipment and helps prevent costly repairs. Save time and keep your employees safe with an automated lubrication system.
GREASE LUBRICATION
Save time and keep your employees safe with an automatic lubrication system that will increase your equipment’s life and prevent costly repairs.
In heavy machinery, lubricants are used to reduce friction, prevent wear, dissipate heat, and protect the moving parts from corrosion and damage. The type of lubricant used in heavy machinery depends on various factors such as the specific application, operating conditions, equipment design, and manufacturer recommendations.
Generally, heavy machinery relies on lubricants that can withstand high loads, extreme temperatures, and harsh environments. Here are some common types of lubricants used in heavy machinery:
1. Mineral Oil-based Lubricants: These are traditional lubricants derived from petroleum and are commonly used in heavy machinery. They offer good lubrication properties, suitable viscosity, and can provide protection in moderate operating conditions. However, they may require more frequent oil changes and maintenance.
2. Synthetic Lubricants: Synthetic lubricants are chemically engineered to provide enhanced performance and durability compared to mineral oil-based lubricants. They offer better resistance to high temperatures, oxidation, and have improved viscosity characteristics. Synthetic lubricants are often used in heavy machinery operating under extreme conditions or requiring extended oil change intervals.
3. Greases: Greases are semi-solid lubricants consisting of oil and a thickening agent (usually a soap). Greases are commonly used in heavy machinery applications where a solid or semi-solid lubricant is preferred over liquid oils. Greases provide excellent adhesion, water resistance, and can stay in place even under high loads and vibrations. They are often used in bearings, gears, and hinges of heavy machinery.
4. High-Performance Additives: In addition to base lubricants, heavy machinery lubricants may include additives to enhance their performance. These additives can include anti-wear agents, extreme pressure additives, antioxidants, corrosion inhibitors, and viscosity modifiers. These additives further improve the lubricant’s ability to protect and extend the life of the machinery.
It is important to note that the selection of the lubricant for heavy machinery should comply with the equipment manufacturer’s recommendations and guidelines. They often specify the type, viscosity, and other important factors to ensure optimal performance, reliability, and longevity of the machinery. Regular maintenance and monitoring of the lubricant condition are also crucial to avoid potential issues and costly equipment failures.
The choice of the best lubricant for heavy equipment depends on several factors, including the specific application, operating conditions, equipment design, and manufacturer recommendations. While there is no one-size-fits-all answer, here are some commonly recommended lubricants for different components of heavy equipment:
1. Engine Lubricant: For heavy equipment engines, it is generally recommended to use high-quality diesel engine oils that meet industry standards like API (American Petroleum Institute) classifications. These engine oils should have the appropriate viscosity grade for the operating temperature range and provide excellent protection against wear, oxidation, and deposits.
2. Gear Lubricant: Gear lubricants are used in heavy equipment transmissions, differentials, and final drives. Heavy-duty gear oils with proper viscosity grades, such as SAE (Society of Automotive Engineers) 75W-90 or 85W-140, are typically recommended. These gear oils should have robust EP (Extreme Pressure) additives to withstand high loads and protect gear teeth from wear and pitting.
3. Hydraulic Lubricant: Hydraulic systems in heavy equipment require hydraulic fluids that can provide lubrication, corrosion protection, and efficient power transmission. High-quality hydraulic fluids with the right viscosity, such as ISO VG (Viscosity Grade) 32, 46, or 68, are commonly used. These fluids should have good anti-wear properties and be compatible with seal materials used in the hydraulic system.
4. Greases: Grease is commonly used for heavy equipment components such as bearings, pins, bushings, and linkages. The choice of grease depends on factors like load, temperature, speed, and water resistance requirements. Lithium complex greases are often recommended for heavy equipment due to their excellent performance in various conditions.
It is crucial to follow the equipment manufacturer’s recommendations for lubricants and adhere to proper maintenance practices. Regular oil analysis, monitoring lubricant condition, and adhering to recommended oil change intervals are essential to ensure optimal performance and longevity of heavy equipment.
Additionally, consulting with lubricant suppliers, industry experts, and equipment manufacturers can help in identifying the best lubricant for specific heavy equipment applications.