Why The Heavy Duty Equipment Need The Lubrication System?
A major cause of heavy-duty equipment downtime and unnecessary maintenance processes is bearing broken down caused by lack of or over grease
An automatic lubrication system with self-monitoring for heavy-duty machinery could reduce wear and increases equipment reliability. Isohitech Lubrication could provide flexible units or devices for your choice and help you avoid the repair cost.
The Advantage Of The Lubrication System For The Heavy Duty Equipment
An automatic lubrication system could extend the life of and increase heavy-duty equipment operating efficiency and safety in the field. It increases productivity, reduces downtime, and increases operator safety. It could avoid over-lubricating by hand operation. The over-lubricating could cause the bearing to work in a high-pressure and dirty environment. Isohitech lubrication could provide the best price pump to let your heavy duty equipment work in good situation.
Vs. Manual Lubrication
Manual systems require trained maintenance personnel to correctly apply grease, recognizing its importance. It typically takes an hour to lubricate each point, leading to bearing damage over time due to delayed maintenance. Manual lubrication is time-consuming for operators. In contrast, automatic lubrication systems supply oil at set intervals, increasing equipment lifespan, reducing downtime, minimizing human involvement, and potentially decreasing the need for part replacements.
Needs comprehensive monitoring for oil pressure, temperature, and lubricant levels in closed-loop designs. Drivers can observe lubrication status from the cabin.
With numerous dispersed lubrication points, often manually serviced. Key areas include the blade support arm, cylinder measure, rod ends, rear axle half shafts, and engine fan shaft. Centralized lubrication systems reduce maintenance time and increase efficiency.
Typically, 35-70 lubrication points, focusing on power, transmission, circulation, and steering components. Centralized lubrication resolves issues with manual methods, extending maintenance intervals and reducing costs.
Widely used, focusing on various cylinder and pivot points. Centralized systems save grease, facilitate maintenance, and provide fault monitoring for comprehensive system oversight.
LUBRICATION SYSTEM FOR THE HEAVY-DUTY MACHINERY (3)
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CSK electrical grease pump is specially designed for heavy-duty machinery. It has a high protection level and could work in very harsh environments. It maximum has 3 outlets with an internal control timer and has 2,4,6,8Kg reservoir could be choice.
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MONO series blocks are a special design for heavy-duty machinery, the operator could adjust the discharge vol. by plugging one of the outlets to 2X or 3X to increase the next outlet discharge. The option outlets is from 6 to 20.
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The operator could make the high-pressure hose kit in the field. It could be cut at any length, then fix the hose end to the hose. It’s very faster for the operator.Isohitech Lubrication has enough fittings that are suitable for the grease nipple.
AUTOMATIC LUBRICATION SYSTEM EXPERIENCE (4)
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Your equipment manufacturer and you should select the proper grease for your equipment.
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An automatic lubrication system supplies predetermined volumes of lubricating grease or oil to critical points Whether it is light-duty construction equipment or heavy-duty mining equipment, these lubrication systems are designed to perform well.
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Isohitech Lubrication system could work on the coast and subject to the harsh outside weather conditions.
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Investing in automatic lubrication systems can reduce or eliminate unplanned maintenance costs.
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OUR PROJECT
For heavy load applications, it is important to use lubricants that can withstand high pressures and provide excellent protection against wear. Here are some commonly used lubricants for heavy load applications:
1. Extreme Pressure (EP) Grease: EP greases contain additives such as sulfur, phosphorus, or chlorinated compounds that provide exceptional protection under extreme pressure conditions. They form a protective film that prevents metal-to-metal contact and reduces friction.
2. Synthetic Grease: Synthetic greases are formulated with synthetic base oils and advanced additives that offer superior performance under heavy load conditions. They have excellent thermal stability, oxidation resistance, and can handle high temperatures and extreme pressures.
3. Molybdenum Disulfide (MoS2) Grease: MoS2 greases contain solid lubricants like molybdenum disulfide, which acts as a boundary lubricant between two metal surfaces. It provides an additional layer of protection during high load operations and helps reduce friction and wear.
4. Lithium Complex Grease: Lithium complex greases are versatile multi-purpose lubricants that can handle heavy loads and high temperatures. They offer excellent mechanical stability, water resistance, and oxidation resistance.
5. Calcium Sulfonate Complex Grease: Calcium sulfonate complex greases are known for their exceptional load-carrying capacity and resistance to water, corrosion, and extreme temperatures. They are suitable for heavy-load applications in various industries.
6. Synthetic Gear Oil: For heavy-load gear applications, synthetic gear oils are often used. These oils provide excellent protection against wear, micropitting, and scoring. They have high viscosity index, thermal stability, and can handle high shock loads.
It is important to consider the specific requirements of your application, including the load, speed, temperature, and environment, to select the most suitable lubricant. Consulting with a lubrication specialist or the equipment manufacturer can help ensure the right choice of lubricant for your heavy load application.
Heavy equipment, including construction machinery, mining equipment, agricultural machinery, and other large-scale machines, operate under extreme conditions and heavy loads. These conditions subject the equipment to significant friction, wear, and heat generation, which can lead to premature failure and costly downtime. A well-designed lubrication system is essential to ensure the efficient and reliable operation of heavy equipment. Here’s why heavy equipment needs a lubrication system:
1. Friction Reduction: Heavy equipment consists of various moving parts, such as gears, bearings, pistons, and joints. These components experience high levels of friction during operation, which can lead to increased wear and reduced efficiency. Lubricants reduce friction by forming a protective film between surfaces, allowing them to slide smoothly against each other.
2. Wear Protection: The high loads and harsh operating conditions experienced by heavy equipment can cause accelerated wear on critical components. A lubrication system delivers appropriate lubricants to lubrication points, ensuring proper coating and protection of surfaces. This prevents direct metal-to-metal contact and reduces wear, extending the lifespan of components and reducing maintenance costs.
3. Heat Dissipation: Heavy equipment generates substantial heat during operation due to internal friction and external working conditions. Proper lubrication helps dissipate this heat by carrying it away from critical components. Lubricants with good thermal conductivity and high viscosity index maintain stable operating temperatures, preventing excessive heat buildup and potential damage.
4. Contamination Protection: Heavy equipment often operates in dusty, dirty, or wet environments, making it susceptible to contamination by particles, moisture, and debris. A lubrication system helps protect equipment by delivering clean lubricants and creating a barrier against contaminants. This prevents abrasive particles from entering critical components, reducing the risk of damage and performance degradation.
5. Corrosion Prevention: Exposure to moisture, chemicals, and harsh environments can cause corrosion on heavy equipment surfaces. Lubrication systems provide a protective layer of lubricant that acts as a barrier, preventing the formation of rust and corrosion. This preserves the integrity of equipment and maintains operational efficiency.
6. Maintenance Efficiency: Heavy equipment typically has numerous lubrication points that require regular maintenance. A well-designed lubrication system simplifies the lubrication process by automating or streamlining the delivery of lubricants to multiple points. This reduces maintenance time, ensures consistent lubrication, and helps avoid missed or inadequate lubrication, which can lead to breakdowns.
Overall, a robust lubrication system for heavy equipment is crucial for maximizing equipment performance, minimizing downtime, and reducing maintenance costs. Proper lubrication ensures smooth operation, extends equipment life, decreases wear and tear, and enhances overall productivity. It is essential to follow manufacturer guidelines and consult with lubrication experts to select the right lubricants and lubrication system for specific heavy equipment applications.
Isohitech lubrication has 20 years of experience in the lubrication industrial.We are located in Nanjing, not far from Shanghai, China.
Our production line covers the most popular oil and grease system. We could provide the hand type and electrical driven and air driven pumps at a very good cost.
So if you have any inquire about the central lubrication,please give us a chance to quote you.
Isohitech lubrication could like to cooperate with customers from around the world, we could give you a discount on the later order.
The customer will pay the sample cost and delivery cost.
3-7 DAYS.
We usually choose UPS and FedEx as our cooperating carriers.
