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open gear system
Open Gear Lubrication System

Modern Heavy Duty Industrial Best Solution

Gear spray is a popular lubrication method used in cement plants, mining, and gear-driven machinery to reduce friction, prevent costly repairs, and improve uptime.

An opening gear lubrication system is a type of lubrication system used to provide lubrication to the gear teeth of rotary equipment, such as kilns and mills. The system typically uses a spray nozzle or a series of nozzles located at strategic points along the gear to deliver a precise amount of lubricant to the gear teeth during operation. The lubricant helps reduce friction between the gear teeth and prevents their premature wear and failure. The opening gear lubrication system also helps protect other components of the equipment, such as bearings and seals, by reducing heat and friction-related damage.

What's Application Of The Opening Gear Lubrication System

The opening gear lubrication system is commonly used in various types of rotary equipment, such as kilns, ball mills, rod mills, autogenous mills, and other similar machines. These machines are typically used in heavy industries such as mining, cement production, and power generation where continuous operation is required.
These industries rely heavily on the smooth and efficient operation of their rotary equipment, which makes open gear systems an important part of their maintenance and upkeep strategies. The use of an effective open gear lubrication system can help extend the lifespan of these expensive machines and reduce the frequency and cost of repairs and maintenance.

9120 openning gear lubrication system

Benefits of the open gear lubrication system

  • Prolongs the lifespan of the equipment: The lubrication helps to prevent premature wear and tear of the gears, which can extend the lifespan of the equipment.
  • Reduces maintenance costs: By preventing damage and reducing wear and tear, the frequency and cost of maintenance are reduced.
  • Increases efficiency: Proper lubrication can help reduce friction between the gears, which can increase the efficiency of the machine and reduce energy consumption.
  • Improves safety: Proper lubrication can help prevent overheating and other issues that can pose a safety hazard to workers.
  • Reduces downtime: By reducing the need for repairs and maintenance, the equipment can remain in operation for longer periods, reducing downtime and minimizing productivity losses.
  • Prevents contamination: Some open gear lubrication systems use non-toxic and eco-friendly lubricants that do not contaminate the environment or pose a health risk to workers.

Component Of Openning Gear System (4)

  • PM3 DRUM PUMP

    MG3 Air Pumps work with a variety of greases and can be used as standalone components or complete installation systems.The ratio is 55:1. They are operated by compressed air. You can use the pump on mobile units or fixed drums, and connect it to a distribution line for easy single reel use.

  • M2500 progressive distributor

    The DJF2500 Series Divider Valve Manifolds play a vital role in progressive lubricating systems. They have a modular design that allows for effortless installation, modification and maintenance without the need to remove tubes. Constructed from Zinc-Nickel plated steel, they provide long-lasting durability even in tough conditions. With the help of their indicator pin, these manifolds enable monitoring of system operation while simultaneously lubricating up to 20 bearings per assembly.

  • Spray nozzle

    The lubricant:Grease and Oil
    Air inlet:Npt1/4
    Outlet:Npt1/4
    Material:Steel

  • spray lance

    OEM Provide
    4-6 nozzle fixed

Open Gear Lubrication System Application

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Cement Factory
Cement factories use the opening gear system in order to rotate large kilns that are used to produce cement clinker. The opening gear system is a type of mechanical transmission that uses a set of gears to transfer torque from a motor to the kiln, allowing it to rotate continuously at a constant speed. This system is preferred over other types of transmission systems because it has several advantages, including high efficiency, reliability, and the ability to handle heavy loads. Additionally, the opening gear system can be designed to provide precise control over the kiln's rotation speed, which is critical for producing high-quality cement products.
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Power Plant
Open gear systems are preferred in cement factories and power plants for their ability to handle heavy loads, high efficiency, reliable performance over long periods of time and ease of maintenance. The systems consist of gears connected to motors to transfer torque and rotate large equipment such as kilns, turbines and generators. The sturdy construction and easy maintenance make them ideal for use in the industrial sector where large rotating equipment is used.
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open gear lubricaion system sketch
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What’s Service Isohitech Lubrication could provide?

What services does Isohitech Lubrication provide?Isohitech Lubrication is a professional provider of automatic lubrication systems, with a commitment to excellence in expertise, equipment and experience.

With manufacturing, engineering and sales operations,Isohitech Lubrication could offer an extensive line of products suitable for use in a variety of industries. Our product range includes heavy-duty grease and oil recirculating systems, light and heavy-duty oil systems, cooling and chilling units, mobile on- and off-road fluid grease applicators, and single point feeders.

Isohitech Lubrication’s experienced team is dedicated to working closely with customers to determine, select and supply the optimal lubrication system to fit their unique business needs. By opting for Isohitech Lubrication, your business can expect high-quality automatic lubrication solutions that boost productivity, reduce downtime and enhance profitability. Trust them to be your ideal lubrication partner.

What is open gear system?

An open gear system is a type of mechanical power transmission system that uses a set of gears to transfer torque from one machine to another. The term “open” refers to the fact that the gears are not enclosed in a housing or casing, but are exposed to the environment.

Open gear systems are commonly used in heavy-duty applications where high torque loads must be transferred between machines, such as in cement factories and power plants. They consist of a set of large gears that are connected to a motor or other power source via a shaft. The gears mesh together to transfer rotational force from the motor to the machine, causing it to rotate.

Open gear systems offer several advantages, including high efficiency and the ability to handle heavy loads. They are also relatively easy to maintain, as the gears can be easily inspected and repaired or replaced if necessary. However, because they are exposed to the environment, open gear systems require regular lubrication and cleaning to prevent wear and reduce noise.

How do you lubricate open gears?

When it comes to lubricating open gears, there are several methods that can be used. One of the most common methods is to use a spray lubrication system, which involves spraying a fine mist of lubricant onto the gears during operation. The lubricant is usually an oil or a heavy grease that is specifically designed for use on open gears.

Another method is to apply the lubricant manually using a brush or by pouring it onto the gears. This is often done during scheduled maintenance or inspection intervals, and allows for a more thorough application of the lubricant. However, this method can be more time-consuming and may require the machine to be shut down temporarily.

Regardless of the method used, it’s important to choose the right lubricant for the specific application. The lubricant should have good adhesion to the gear surfaces, be able to withstand high loads and temperatures, and resist being washed away by water. Additionally, the lubricant should be applied evenly and in sufficient quantities to ensure proper coverage of all gear surfaces.

Regular lubrication is essential to keep open gears operating smoothly and to prevent wear and damage. It should be done according to the manufacturer’s recommendations and based on the operating conditions of the equipment.

What damages gears?

Gears can be damaged by a number of factors, including:

1. Overloading: When gears are subjected to forces that exceed their maximum operating capacity, they can become deformed or fractured. This often occurs when equipment is operated at higher speeds or under heavy loads that are beyond the manufacturer’s recommended specifications.

2. Misalignment: If gears are not properly aligned, they can become misaligned and create excessive wear or noise. This can happen due to improper installation, damage to gear teeth, or due to wear over time.

3. Improper lubrication: Gears require proper lubrication to prevent overheating, excess wear, and damage. Using the wrong type of lubricant or failing to lubricate gears regularly can cause damage to the gears.

4. Corrosion: Exposure to moisture, chemicals, and other corrosive substances can corrode the gear surfaces and cause pitting, cracking, or other damage.

5. Shock loading: When gears are subjected to sudden shocks or impacts, such as during machine start-up or shutdown, they can experience accelerated wear and damage.

6. Fatigue: Over time, repeated stresses and strains on the gears can cause fatigue and lead to cracks or other damage. This is often associated with the cyclic loading that occurs during normal operation.

It’s important to be aware of these common causes of gear damage in order to take steps to prevent or mitigate them. Proper use, maintenance and repair can help to extend the life of gears and keep them operating reliably.

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