Automatic Grease Lubrication Systems - Complete Guide & Products

An automatic grease lubrication system feeds every bearing on a machine or production line from one pump station, metering grease on a timed cycle instead of a worker with a grease gun. It is the standard answer wherever lube points are numerous, hot, guarded, or spread along long lines: production machinery, crushers and conveyors, trucks and excavators, steel and paper plants.

IsoHiTech builds these systems around four distribution families — progressive, single-line, dual-line, and single-point lubricators — with pumps from 24V DC chassis units to 40 MPa dual-line plants, timer controllers, and reservoirs from 2 to 100 liters. The products below cover the common configurations; the selection table, system comparison, and FAQs underneath the grid explain how to match a system to your machinery.

How to Choose an Automatic Grease Lubrication System

Five variables decide the configuration:

Selection factorWhat to check
Lube pointsUp to ~20 points: single-point lubricators or a compact progressive pump. 20–100 points: progressive metering or single-line injectors. Hundreds of points along long lines: dual-line.
Working pressure14.7–25 MPa suits vehicle and machine progressive systems; 31.5–40 MPa is the class for dual-line plants with long pipe runs.
ReservoirFrom 0.4L vehicle tanks to 100L plant stations — size by point count × per-point volume × refill interval.
ControlIntegrated pump timers (4 min–15 h intervals) or standalone lubrication controllers for duty cycling, alarms, and low-level signals.
Grease gradeNLGI 000–2 covers most automatic systems; confirm each pump’s grade range before specifying.

The automatic grease system types guide works through each family in depth.

System Types at a Glance

FamilyHow it distributes greaseBest for
ProgressiveDivides pump output across metering sections in sequence; a blocked point halts the cycle and can raise an alarmMachines and mobile equipment needing exact per-point metering
Single-line / SLRPressurizes a line that charges injectors; injectors discharge on pressure releaseLarge point counts, long distances, grease or oil service
Dual-lineTwo mains alternately pressurized; each feeder valve serves its own point groupPlants with hundreds of points, long runs, harsh environments
Single-point lubricatorsSelf-contained canisters feed one bearing for months untendedRemote or isolated points; the first step up from manual greasing

For the full trade-off analysis see dual-line vs single-line vs progressive systems.

Automatic Grease Pump Models Compared

ModelPressureOutputConfiguration
DRB-P Electric Grease Pump40 MPa (5,800 PSI)120 / 235 / 365 mL/minSingle or dual-line; 30/60/100L reservoir; 380V
SDRB-N Dual-Pump Electric Grease Pump31.5 MPa60–585 mL/minDual-line plants; primary + standby pump with automatic switchover
DC24V-B Electric Grease Pump25 MPa5.5 mL/min per outlet24V/12V progressive; 1–3 outlets; 2L tank; timer; IP65
IHI SK-505BM Electric Grease Pump14.7 MPa13 cc/min24V DC progressive; 0.4/1L reservoir; up to 60 lube points
Air-Operated 55-Gallon Drum PumpUp to 8,700 PSI50:1 / 58:1 ratioDrum-feed station for NLGI 2–3 grease; pump-only or full kit

Automatic Grease Lubrication System FAQs

How much does an automatic grease lubrication system cost?

Price scales with point count, pressure class, reservoir size, and controls: a set of single-point lubricators or a compact DC progressive pump sits at the low end, while a 40 MPa dual-line plant with standby pump and controllers sits at the top. Because every installation is sized to the machine, IsoHiTech quotes per project — send the point count and grease grade through the contact page for pricing.

What is the difference between an automatic grease lubricator and a lubrication system?

A lubricator is one self-contained canister feeding one bearing; a system is a pump plus distribution network feeding many points from one station. Lubricators suit isolated points — see the single-point lubricators category — while systems cover whole machines.

Which system type fits heavy equipment?

Can an automatic system meter grease exactly at every point?

Yes — that is the core of a progressive design. Metering sections divide the pump output into fixed per-stroke volumes, so each bearing receives its specified dose every cycle, and a blocked point stops the sequence where an alarm can catch it.

Is an automatic grease pump by itself a complete system?

No. The pump is the heart, but a working system also needs distributors or injectors, a controller or timer, and the fitting and hose network. The pump models above pair with the progressive distributors and controllers listed in their categories.

Tell us your point count, grease grade, and machine type — IsoHiTech will size the system and quote the matching components.

Buying the pump on its own? The core units are listed as automatic lubrication pumps: see the automatic grease pump for vehicles and industrial machinery and the automatic oil lubrication pump range for oil systems.

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