Automatic lubrication systems have revolutionized the way industrial machinery is maintained. These systems are designed to automatically apply a precise amount of lubricant to machine components, ensuring optimal performance and extending their lifespan. But where exactly are these systems used?
Isohitech Lubrication will take take a closer look at automatic lubrication systems, how they work, their advantages and disadvantages, types available in the market, and most importantly – where they’re commonly used in the industry.
What Is Automatic Lubrication System?
An automatic lubrication system is a mechanism that delivers lubricant to various components of industrial machinery automatically. The system eliminates the need for manual intervention and ensures that the machine parts are adequately lubricated without any over or under-lubrication issues.
The automatic lubrication system comprises a central pump unit, distribution lines, metering valves, and dispensing coupling. The pump unit pump the oil from a reservoir and supplies it through distribution lines to each moving part of the machine in small but frequent doses.
This process enhances equipment performance by reducing friction between moving parts, preventing wear and tear while also reducing maintenance costs. Additionally, this means machines can operate more efficiently with less downtime required for maintenance tasks.
Automatic lubrication systems come in different models suitable for various applications making them more customizable for specific industries’ needs. Isohitech Lubrication system will choosing an automated solution to your machinery maintenance needs, you invest in long-term efficiency while also maintaining high-quality output standards.
How Do Automatic Lubrication Work?
Automatic lubrication systems work by automatically providing a controlled amount of lubricant to the moving parts of machines. This ensures that the machinery is always properly and efficiently lubricated, without any need for manual intervention.
The system consists of a centralized pump, which delivers oil or grease through a network of pipes and hoses to specific points throughout the machine. At these points, small valves called metering or injectors or blocks are installed to release precise amounts of lubricant at predetermined intervals.
Types Of Automatic Lubrication System
There are several types of automatic lubrication systems available, some of which are:
- Single-line Resistenance Lubrication System: It usually used in the oil lubrication system and for the small machinery.The basiclly component is a hand or a electrical oil pump and metering unit and some pipe.The SLR oil lubrication system is the high cost-effect system
- Progressive Lubrication System:This system is widely used in the grease system.The main component is a hand or electrlcal or air grease pump,and progressive blocks and pipes.It is suitable for the grease used lubrication machinery.
- Dual-line Lubrication System: This system uses two lines to distribute lubricant to the machine. It has a very flexable structure.You could extend the system at any time and if one points has problem,it will effect the system
- Circulating Oil Lubrication System: This system pumps lubricating oil through the machine’s bearing, gears, and other critical components to provide a continuous flow of fresh oil.
Advantages And Disadvantages Of Automatic Lubrication System
The advantage of automatic lubrication systems is that they provide consistent amounts of oil or grease at regular intervals. This ensures that each component receives an adequate amount of lubricant to prevent premature failure or damage.
There are also some disadvantages associated with this type of system. The initial cost of installation can be high compared to manual lubrication system. Additionally, if not maintained properly, automatic lubrication systems may experience leaks leading to excess waste or even potential environmental hazards.
What's Industrial Use The Automatic Lubrication System
The automatic lubrication system is extensively used in various industrial applications.In manufacturing plants, an automatic lubrication system can be used to keep conveyor belts running smoothly.
This type of system can also be found in large construction equipment like excavators or backhoes where maintaining proper greasing levels is crucial for efficient operation.The food processing industry also benefits from using automatic lubrication systems by ensuring adherence to strict hygiene standards while preventing contamination caused by over-lubricating machinery manually.
How To Choice The Automaitc Lubrication System
There are several factors to consider. The first step is to assess the specific needs of your equipment and determine what type of lubrication system will work best.For larger machines with multiple components that require lubrication we will recommend the PDI or the PRG system.But for the heavy duty machinery,we prefer the Dual-line lubrication system.If you work in harsh conditions like high temperatures or dirty environments, then an automatic grease system would be more suitable than oil-based systems.
How To Choice The Automaitc Lubrication System
There are several factors to consider. The first step is to assess the specific needs of your equipment and determine what type of lubrication system will work best.For larger machines with multiple components that require lubrication we will recommend the PDI or the PRG system.But for the heavy duty machinery,we prefer the Dual-line lubrication system.If you work in harsh conditions like high temperatures or dirty environments, then an automatic grease system would be more suitable than oil-based systems.
Consulting with experts can also help you make an informed decision so that you can optimize performance while minimizing downtime due to inadequate maintenance or incorrect selection of components.
What's The Component Of The Automaitc Lubrication System
These components include the controller, pump, metering devices, feed lines and fittings.
The controller unit controls and regulates the frequency. The pump unit, on the other hand, is responsible for delivering oil or grease from reservoirs to lubrication points.
The metering device ensures accurate measurement of lube quantities based on machine requirements. Fittings provide secure connections between different parts of the automatic lubrication system ensuring leak-free operation.
What's The Component Of The Automaitc Lubrication System
These components include the controller, pump, metering devices, feed lines and fittings.
The controller unit controls and regulates the frequency. The pump unit, on the other hand, is responsible for delivering oil or grease from reservoirs to lubrication points.
The metering device ensures accurate measurement of lube quantities based on machine requirements. Fittings provide secure connections between different parts of the automatic lubrication system ensuring leak-free operation.
choosing the right components for your specific needs. Ensure that you select high-quality parts and accessories from reputable manufacturers to avoid any breakdowns or malfunctions.
FAQ
The Pump package is only the lubrication pump.
As Isohitech Lubrication many years experience,The common thread is Pt1/8,Pt1/4,M6 and M8 thread.The pipe is usually at 4mm or 6mm.So you could rougly measure the thread standards based on.
For the oil system,we recommend the nylon made pipe.But for the grease system,we recommend the high pressure pipes.
Isohitech lubrication has a digital timer controller with 4 different mode.It could work at slr system,pdi system,progressive blocks mode and frequency mode.The operate could choice one of modes in one controller.