Automatic lubrication systems
Bearings, pins, bushings, gears, and chains all require lubrication in order to function optimally. For your equipment to perform optimally, they all need lubrication. Our products include lubricants, automatic lubrication systems, and solutions tailored to specific industries. We can help you maintain the motion of your industry with our solutions.
WHAT IS AUTOMATIC LUBRICATION SYSTEMS?
The Isohitech automatic lubrication system includes the lubrication pumps and distributors, as well as the lubrication fittings. The Isohitech could provide the automatic lubrication pumps and central lubrication system design and central lubrication system installation. Isohitech lubrication pumps are widely used in many applications.
As a professional central lubrication system manufacturer,why do many custom choose isohitech automatic lubrication systems?
- Quality is the most important thing
- Satisfying your customers
- Flexibility is one of our core values
- The delivery time is a priority
- We provide the ODM service and do the OEM Parts.
TYPES OF LUBRICATION SYSTEMS
The Isohitech lubrication system could provide different type of lubrication system,such as the single-line system, the dual-line system, positive injector system, progressive system, the oil-mist system, and the open gear system. This flexibility ensures that the lubrication needs of various industries and applications can be met with precision and efficiency, while maintaining optimal performance and longevity of machinery and equipment. Whether it is for industrial, marine or automotive use, the Isohitech lubrication system provides comprehensive lubrication solutions for any system or machinery, reducing downtime and maintenance costs, and ensuring smooth and reliable operation.
Single line lubrication systems are a type of centralized lubrication system that delivers lubricant to multiple lubrication points through a single supply line. They can be divided into two types – resistance type and injector type. Resistance type systems use a restriction to regulate the lubricant flow, whereas injector type systems use positive displacement injectors for precise flow control. Single line lubrication systems are cost-effective and efficient, making them ideal for applications that require frequent lubrication of multiple points, such as machine tools, conveyors, and packaging equipment.
Dual line lubrication systems are a type of centralized lubrication system that use two supply lines to deliver lubricant to multiple lubrication points. The system alternates the flow of lubricant through the two lines so that while one line is supplying lubricant, the other one is being recharged. This ensures a constant and consistent flow of lubricant to each point, even if there is a blockage or restriction in one line. Dual line lubrication systems are reliable and versatile, making them ideal for applications where high lubricant flow rates and long distances between points are required, such as steel mills, paper mills, and mining equipment. The system is also easy to install and maintain, and provides accurate and precise control over the amount of lubricant delivered to each point.
Progressive blocks are components in a centralized lubrication system that provide lubricant to multiple lubrication points in sequence. The blocks have a series of metering outlets that distribute lubricant to the lubrication points, one at a time, as the lubricant pressure increases. This ensures that each lubrication point receives the correct amount of lubricant, and prevents over-lubrication or under-lubrication. Progressive blocks are used in both single line and dual line lubrication systems, and are particularly useful in applications where precise and accurate lubricant delivery is required, such as machine tools, printing presses, and food processing equipment. The blocks are reliable, easy to install, and require minimal maintenance, making them a popular choice for many industrial applications.
Oil mist lubrication systems are a type of centralized lubrication system that delivers a fine spray or mist of oil to lubricate machinery and equipment. The system uses compressed air to atomize the oil into tiny particles, which are then carried by the air flow to the lubrication points. Oil mist lubrication systems are highly efficient and provide precise and controlled lubrication to the machinery parts, which reduces friction and wear, while also improving performance and extending the life of the equipment. This system is commonly used high speed bearings,opening gear system or the high frequency lubrication plant.
Positive injector systems are a type of centralized lubrication system that use positive displacement injectors to deliver precise amounts of lubricant to each lubrication point. The injectors are activated by the lubrication system’s controller to delivery lubricant at predetermined intervals. This ensures accurate and controlled lubrication delivery to each lubrication point, which improves machinery and equipment performance and extends their lifespan. Positive injector systems are particularly useful in applications where precise and critical lubrication is required, such as in food processing equipment, textile machinery, and industrial robots. These systems are reliable, require minimal maintenance, and provide better lubricant control compared to other lubrication systems.
The Component Of Automatic Grease system
Automatic grease systems consist of several components, including an electrically driveor manual pump,high pressure pipes,fittings,and metering vavle.The pump delivery grease through the feed lines to the metering unit firstly, which are installed at close to the lubrication points on the machinery or equipment. The metering valve control the discharge of grease to the lubrication points and ensure that each point receives the correct amount of lubricant at the right time. Automatic grease systems may also include sensors, controllers to monitor and regulate the system’s performance.Automatic grease systems require minimal maintenance and are a cost-effective and eco-friendly option compared to manual lubrication.
An electrical grease pump is an automatic pump that is driven by an electric motor.The electrical grease pump has different designed based on the application.For the earth movement equipment used,the pump will have the high protection level.Our highest could reach IP65K.We also produce the air driven or the grease driven grease pump,which could suitable for the different power.
A progressive block is a component in a centralized lubrication system that distributes lubricant to multiple lubrication points in sequence. The block has a series of metering outlets which delivery lubricant to each point at one time.This ensures that each lubrication point receives a measured amount of lubricant. Progressive blocks are essential in many grease system.Isohitech Lubrication has different size of the blocks that could fit for different usage.
- High Pressure Hose and Its stud
High-pressure hoses are designed to withstand the high pressures,800kg blast pressure,generated by the pump and provide a secure and leak-free connection between the pump and metering valve. These hoses are typically made from polyester materials with fiberglass braiding,2 layers in usually,to increase strength and durability. The hose’s end and stud is typically made of steel and features a threaded end that screws into the pipe. The common size is 11mm and 9mm are easy to install in the field and can be used with a variety of different types of equipment.
A lubrication fitting is a small, threaded component that is connected to bearings or gears and other moving parts. It is designed to be connected to a lubrication station. Isohitech Lubrication could provide the brass material and steel material fittings for different applications. For the oil lubrication system, we recommend the brass made fitting. That is very easy machining and doesn’t need any surface treatment. While the steel fitting is used in heavy duty industrial applications. The steel fitting could be used in high pressure systems.
Automatic Grease Lubrication Systems
Chain is widely used in the industry,so isohitech has different kinds of parts that could reach customer usage.
The oil mist system could spray the oil into the chain lubrication system,it could keep the environment clean and longer the chain life.
The Brush is important in the chain lubrication system.We could provide the brush based on the width of the chain and could fix the 2 or 3 brush in a bar to full lubrication the bigger chain.
Automatic Air Grease System
Products from Isohitech are primarily used for transferring, dispensing, dosing, and recovering fluids of varying viscosity.Isohitech lubrication designs and manufactures piston air operated pumps,hose reels,and hand guns and other products and accessories for fluid transfer
It is well known for the high efficiency of these Air-Operated Pumps as well as their extremely low noise levels. High quality materials, seals, and a special change-over valve ensure outstanding reliability. The Air-Operated Pumps are capable of handling a wide range of pressures and can be adapted to custom products such as containers and hose lines.
The KT280 SERIES hose reels feature steel and anti-corrosive components to withstand harsh conditions in the workplace. They are designed for rewinding delivery hoses and can be mounted on walls, overheads, or vehicles.
This manual oil meter gun comes with some features,the digital meter with manual preset delivery options,swivel joint F 1/2″G.The product is not type-approved for public use. It is suitable for pumps in oil and antifreeze distribution kits, or for guns in any type of fixed or mobile systems.
ADVANTAGE OF AN AUTOMATIC LUBRICATION SYSTEM
Automatic lubrication systems at least save more than 50% of the maintenance cost.
Optimized your equipment working situation and you don’t need to prepare the spare parts.
An automatic lubrication system could increase your productivity and avoid downtime situation.
An isohitech lubrication system is designed based on the IP65 protection level and could work in the bad temperature.
An automatic lubrication could used in many application and enure the equipment or machinery working better.
An kit of the automatic lubrication system could maximum your investment,a better equipment could served more than they should do.
The automatic lubrication system could add grease or oil based on the setting time and it could save the lubricant and make the environment friendly.
APPLICATION OF AUTOMATIC LUBRICATION SYSTEMS
The wind industry relies on large, complex machinery such as turbines to generate energy. These machines are often located in remote and difficult-to-access locations, which makes maintenance challenging. One of the critical components that require regular care is the turbine’s gearbox, which converts the rotational motion of the blades into electrical power. Lubrication is essential for smooth operation and longevity of the gearbox.
An automatic lubrication system could delivery precise amount of lubricant at the setting time directly onto the gearbox components.
Heavy-duty equipment such as excavators, loaders, bulldozers, and dump trucks have many moving parts that require regular lubrication for optimal performance. Lubrication helps to reduce friction between moving parts, which can cause wear, tear, and even failure if left unchecked. In a demanding work environment, where the equipment is operating continuously for long hours and sometimes in harsh conditions, manual lubrication can be challenging to perform regularly and consistently.An automatic lubrication system could optimize your equipment’s working situation, expand its lifetime
AnCertainly, here’s a possible rewrite: Industrial chains are susceptible to drying out quickly when exposed to harsh conditions, high speeds, and heavy loads in applications such as mining, construction, and manufacturing. When a chain dries out, it can lead to increased friction, heat buildup, wear, and ultimately, failure. To prevent premature chain failure and extend their life, an automatic lubrication system is necessary. This type of system ensures that the chain receives the right amount of lubrication continually, reducing friction and minimizing wear. By utilizing automatic lubrication, the lifespan of the chain can be significantly extended, which results in reduced maintenance costs and downtime, and better overall equipment reliability and safety.
“Isohitech’s automatic lubrication system served our equipment very well, when we have in trouble, they could help to provide the right solution in time”David Griffith
Here are the common questions for the automatic lubrication system.
The centralized lubrication system will be controlled with a controller. The controller could add lubricant,oil, or grease,to the movement points. The machinery doesn’t need to stop.It will save the labor cost and save the spare parts.
- Single-line lubrication system
- Dual-line lubrication system
- Progressive distribution system
- Positive injection lubrication system
- Oil mist lubrication system
The automatic lubrication system could use in the chain part, bearing part, and pin part.It also used in the many industrial to save labor.
We originally added the grease manual per shift and it depends on the technician’s will. But the automatic lubrication system could solve this problem, it could add the lubricant based on the setting time automatically.
- cooling the high-speed movement part;
- longer the machinery life
- save cost
- reduce the maintenance
- optimized the equipment output
Auto lubrication, also known as automatic lubrication, is a system that automatically dispenses a precise amount of lubricant to specific points on a machine or equipment without the need for manual intervention. The system is typically composed of a reservoir for holding the lubricant, a pump to circulate the lubricant, and a network of tubing and fittings that delivers the lubricant to the components that require lubrication.
Automatic lubrication systems can be programmed to dispense lubricants at specific intervals or based on the equipment’s usage. By automating the process of lubrication, the equipment’s lifespan can be extended, downtime can be reduced, and maintenance costs can be minimized. Furthermore, automatic lubrication systems can improve safety in workplaces by eliminating the need for workers to lubricate machinery manually, which can be hazardous due to the risk of accidents caused by contact with moving machinery.